TECHNICAL RESOURCES

Hydronic Automation Technical Resources!

Downloads, Technical Calculator and Other Information.

Downloads

Conversions for Hydronic Systems

Energy Calculator

Input one variable

Energy

Quantity

5556 kWh per tonne

Dry hardwood Firedwood Tonne

9.5kWh per m3

Natural Gas m3

4000 kWh per tonne

Dry Wood Chips tonne

7 kWh per Litre

LPG Litres

10.3kWh per Litre

Heating Oil

4900 kWh per tonne

Wood Pellets Tonne

3.956 kWh per litre

Waste oil Litree

8.95 kWh per litre

Diesel litres

KWh

BTUH

Megajoules

Universal Hydronic Formula

Water

Input two variables

LPM(liter per minute)

GPM(Gallons)

Temp Drop C

Temp Drop F

KWh

Btuh

Pressure Calculator

Pressure

Input one variable

Bar

1 Bar * 14.50

PSI

1 Bar * 100

Kpa

1 Bar * 10.2

Head meters

1 Bar * 33.46

Head Ft

General Calculations

Temperature

Input one variable

Celsius

Fahrenheit

Distance

Input one variable

Meters

Feet

Inches

Area

Input one variable

Meter Squared

Feet Squared

Yard Sqaured

Gas Boiler to Heat Pump
From your gas bill, either input the dollar value, or the gas units in Megajoules consumed.

Gas usage $

Input two variables

Annual gas cost $

$

Winter Gas cost $

$

(Less) Summer cost $

$

Cost per MJ

$

Total kWh for winter heating

OR

Gas Usage MJ

Input two variables

Annual gas usage MJ

MJ

Winter Usage MJ

MJ

(Less) Summer Usage MJ

MJ

Cost per MJ

$

Total kWh for Winter heating

Heat Pump equivalent running costs

Boiler Efficiency

Heat Pump equivalent running costs

Cost per kWh

$

Actual heat generated kWh

kWh consumed HP using COP 4.5

Estimated running costs

$

Solar PV installed

$

If Solar PV is installed, this could significantly increase savings

Savings $

$

Savings %

Heat Pump Size Estimate :

Geographic Data

Canberra 35 17 S    149 08 E 550m - 650m
Cooma:     36°12'S    149°08'E 800m - 850m
Bungendore:
35°16'S    149°27'E 700m
Braidwood:
 35°27'S    149°49'E 660m
Bega:        36°41'S    149°51'E 50m - 100m

Glycol

Glycol is useful in freeze prevention and for corrosion protection, but as well as being expensive, it has some nasty properties too. Read this article on glycol and its use in hydronic heating.

Efficiency of Evacuated Tubes

The Apricus website has a method for determining the efficiency of a set of tubes, but of more interest is the overall system efficiency. The system efficiency is what really matters - how much of the heat that lands on the roof can be collected and stored in the tank? In this very interesting article on evaluating the effficiency of evacuated tubes in Canada, the author measures everything necessary to do exactly that, and finds that the result is approximately 40%.  Bear in mind that the location he is talking about is East Coast Canada - 46N which is 10 degrees closer to the pole than we are in Canberra. The weather is a lot more favourable here.

Flow Rates - Pipes in the Slab

Water should enter the slab at 40 and leave at 30, so adjust the flow rates on the blue parts of the manifold accordingly.  The flow rate needs to be between 2 to 3 litres / min.  The higher the flow rate, the less time the water spends in the pipes, so the heat transfer is less.

Flow Rates - Solar Panels

Use a pipe size to and flow rate to get a fluid velocity of 1.2 to 1.8 m/s. Above the minimum flow velocity of 0.6m/s ( or 2ft/sec) water returning from the collectors will entrain bubbles and carry them back to the tank. More than 1.2m/s ( or 4ft/sec ) will cause noise in the line not to mention being inefficient.

For the solar loop, a good rule of thumb is 1 GPM for a set of 30 tubes, or 3.8 litres per minute. At this flow rate, 3 sets of 30 tubes needs 3/4" pipe or otherwise the water velocity will be too high. Dr Ben in his article Determining the Proper Flow Rate for Solar Hot Water Systems recommmends 0.025 GPM/ft2 or 1 litre per minute per m2. For 6 30-tube panels each with an absorber area of 2.4m2, thats 14 litres per minute ( or 0.23 litres per sec). A variable speed pump is ideal - slower in the mornings and afternoons, faster at midday.
Internal diameters for generic PEX pipe taken from "Modern Hydronic Heating"

Thermal Mass

Thermal Mass Properties (Source: http://www.yourhome.gov.au/passive-design/thermal-mass)

MATERIAL THERMAL MASS
(volumetric heat capacity, KJ/m³.k)
Water 4186
Concrete 2060
Sandstone 1800
Compressed earth blocks 1740
Rammed earth 1673
FC sheet (compressed) 1530
Brick 1360
Earth wall (adobe) 1300
AAC 550

Drainback Systems

Watch this: Drainback systems compared to glycol

Pipe runs must be sloped at least 21mm per metre for effective draining.

If the vertical distance between the tank and the collector is more than about 4 or 5 metres, you may be in trouble.  This is because the water will turn into vapour at the highest point( ie at the outlet of the collector, whick will break the syphon effect) To do your own calcs, look at this spreadsheet drainback system calculations You need to know the elevation of your location - you can check by going to Google Earth. Canberra ranges from 550 to about 660

Elevation:  Temperature  

  Maximum height:


Air pressure above sea level can be calculated as
     p = 101325 * (1 - 2.25577 * 10**-5 * h)**5.25588
where p = air pressure Pa(determined by your elevation), and h = altitude above sea level in metres

http://solarelectricityhandbook.com/solar-irradiance.html

Geo-Exchange 

On average, a horizontal geothermal ground-loop system requires about 200m of trenching for every 10kW of compressor load.  A typical system would therefore have 3 or 4 loops of piping each 200m long